Intelligent high-speed Loop cross-belt sorting system

 The circular cross-belt sorting system is a highly flexible, stable, and reliable cross-belt sorting system. It consists of a conveyor belt, a loading platform, sorting trolleys, a barcode reading and weighing system, and a package dropping system. It can handle large volumes of packages for extended periods of time for both conveying and sorting.

Currently, in order to meet the sorting needs of small and medium-sized parcels from overseas e-commerce, the circular cross-belt sorting machine has emerged, which is especially suitable for distribution centers and large outlets with high requirements for sorting speed.

How to choose the most suitable loop cross-belt sorter for your needs?

Based on product structure, they are divided into conventional circular cross-belt sorters, double-layer cross-belt sorters with varying track sizes, and single-track double-layer cross-belt sorters.

• Conventional loop Cross-Belt Sorting Machine: Can achieve single-layer and multi-layer configurations. Multi-layer configurations have a height difference of 1200mm between layers, with each layer operating independently.
• Double-Layer Cross-Belt Sorting Machine with Varying Track Size: The height difference between upper and lower layers is 800mm. The upper track configuration is simplified, relying on the lower layer's operation to assist the upper layer.
• Single-Layer Double-Layer Cross-Belt Sorting Machine: The height difference between upper and lower layers is only 600mm, requiring only one layer for power and communication to achieve double-layer sorting.

Based on the size of the goods that can be sorted, they are divided into small-item sorting systems and mixed-size sorting systems.

• Small-item Sorting Machine: Also known as a conventional item sorting system, it can sort packages with a maximum size of 600*400*400mm.
• Mixed-Item Sorting Machine: Employs a dual-belt structure on a single cart, capable of simultaneously sorting goods of various sizes, with the largest size being 800*600*400mm.

Application scenarios

The circular sorting cart can operate at speeds up to 2.5 m/s and has a sorting capacity of up to 20,000 pieces per hour.

• Applications include e-commerce warehousing, express delivery centers, and industries such as apparel, food, pharmaceuticals, cosmetics, and books.
• Its modular assembly allows for flexible configuration, adapting to various site requirements and improving sorting efficiency, accuracy, and reducing labor costs.
• Composed of components such as a conveyor belt, a package feeding platform, a sorting trolley, a barcode reading and weighing system, and a package dropping system, this system can handle the conveying and sorting of packages for extended periods and in large quantities. It is suitable for sorting environments with complex orders, numerous product varieties, multiple sorting processes, and high efficiency requirements.

Four-section package feeding station: (Packaging station can be customized as needed)

Scanning supports two modes: top-mounted scanning and loop top scanning; Top-mounted scanning: Packages pass through the top-mounted station and undergo scanning, weighing, buffering, and acceleration in sequence. Combined with optimized algorithms, this significantly improves weighing accuracy and code reading rate; Loop top scanning: After completing placement, weighing, buffering, and acceleration on the top-mounted station, packages enter the loop for scanning. This segmented operation effectively reduces package mis-sorting.

Cross-belt sorting machine unloading system: The cross-belt system receives packages from the supply station and, according to the WCS unloading plan, delivers the packages to the designated drop-off position for a throwing action. The main controller PLC of the cross-belt unloading system controls the linear motor, measures its speed, calculates the trolley position, handles communication with 20-30 supply stations and the loop trolley PLCs, coordinates the loading and unloading of packages, and ensures rapid communication between stations. The task is heavy, but the PLC executes efficiently, and the controller can complete the control in a very short cycle.

Performance advantages

• Flexible Layout: The circular, circulating layout can be combined with packing stations and auxiliary lines to improve efficiency as needed.
• High Integrity Rate: Mature technology ensures precise loading and unloading of goods and smooth cross-traffic for damage-free transport.
• Advanced Technology: The line uses linear motor drives for rapid response and stable operation; the sorting carts use high-torque brushless DC roller drives for high dynamic response and easy maintenance; a distributed control system based on industrial Ethernet is adopted, featuring rich diagnostic functions, and all controllers and servers support remote maintenance and diagnostics.
• High Reliability: Core components such as linear motors employ redundant designs to reduce the risk of downtime. 
• Extremely Low Noise: The equipment operates at extremely low noise (≤72 decibels).

Are you still troubled by piles of packages being missorted or missed? Want to experience smoother sorting than ever before? Want to know how to handle peak periods without warehouse overload? GOSUNM, with its ultra-high speed, high precision, and fully automated core capabilities, completely revolutionizes the traditional sorting model! It can sort up to 20,000 packages per hour with an accuracy rate of up to 99.9%. Its intelligent dual-channel system handles all sizes of packages. The upper layer sorts regular items, while the lower spiral chute specializes in large/irregularly shaped packages, allowing for flexible switching without interference. Even with a large number of packages, it can handle both lines in parallel for rapid distribution, greatly improving sorting efficiency, preventing package pile-up, and completely eliminating congestion. The fully automated process saves manpower and time. Packages are automatically guided, intelligently pushed by swing arms, accelerated by high-speed belts, and precisely placed in designated slots in a circular sorting system, requiring almost no human intervention. Efficiency skyrockets, and costs are drastically reduced! GOSUNM is not just a manufacturer of equipment; it's an expert in intelligent logistics system solutions. From modular design to real-time data monitoring, GOSUNM ensures efficient sorting and accurate delivery, making every package arrive faster!