Single piece separation makes sorting more efficient

 In the express logistics industry, single piece separation system is a key factor in determining the efficiency of automated sorting. Faced with diverse package types, highly intensive delivery scenarios, and growing business demands, accurate, stable, and efficient piece handling has become a pressing pain point in the industry. During holiday promotions, order volumes surge. Piece separation systems are often integrated into automated sorting systems, operating at the front end of weighing and barcode scanning. They are a core component of logistics solutions, and their sorting efficiency is directly linked to the overall performance of the logistics industry. Through highly efficient piece separation, spacing adjustment technology, and overlapping piece identification and rejection, the automated processing capabilities of all types of packages, from loading and unloading to sorting and sorting, are comprehensively improved.

The gosunm single-piece separation system can be connected to any hardware, including major brand PLCs, servo drives, and even custom protocol motor drives. The integrator provides all the mechanical and electrical components required for the single-piece separation system. Combined with the gosunm single-piece separation camera, the single-piece separation function can be realized, making it truly simple, practical, efficient, and low-cost. Compared with similar products from other companies：

Single piece separation three major advantages:

1.High Performance: Separation rate >99.9%, with a throughput of up to 10,000 packages per hour. Actual production separation rates typically exceed 99.9%. Even partially stacked packages can be successfully separated.
2. Low Cost: No diffuser required, only four rows required.
Even without a diffuser, a separation rate exceeding 99.9% is guaranteed. This not only saves on the cost of the prone-to-failure diffuser, but also reduces the width of the separator, one fewer module row, and the width of the centering unit, reducing the overall cost by over 20%.
3. High Reliability: Custom-Developed Vision Controller, Maintenance-Free
The vision controller features a sealed, fanless design and is maintenance-free. Compared to standard industrial computers, it offers higher reliability. Over 200 units are already in operation, with the longest operating for over three years.

The gosunm R&D team uses a full-range 3D vision system combined with AI deep learning to accurately identify package shapes, automatically detect double pieces and adhesions, and eliminate errors as low as 0.5%. Using a dynamic separation algorithm, combined with physical modeling and intelligent optimization algorithms, the optimal package separation trajectory is calculated in real time to ensure stable single-piece output with a success rate of ≥99%.

Comprehensive adaptability facilitates intelligent logistics upgrades across multiple scenarios.

• Express sorting centers: Integrated processing of large and small packages enables efficient, automated delivery and reduces manual intervention.
• E-commerce warehousing and logistics: Batch order processing ensures a stable flow of individual packages, improving warehouse efficiency.
• Retail supply chain: Intelligently matching order demand improves shipment accuracy and optimizes delivery costs.
• Cross-border e-commerce logistics: Supports a variety of package sizes, ensuring smooth separation of packages of varying standards.

Core Functions of the Single-Piece Separation System:

Status and Data Display

Different colors are used to display the operating status of the equipment, including but not limited to running, delayed start-up process, sleep, fault, maintenance status, emergency stop, and cargo congestion alarms.
Key metrics such as system throughput, separation success rate, and average package length are provided, providing a clear overview of sorting efficiency.

View Mode

Two view modes are available: camera view and global view. You can directly view the operating status of the camera and separator, as well as the operating status of each servo motor in the separation area, allowing you to respond to emergencies with ease.

gosunm focuses on the software and hardware applications of equipment in the logistics industry, providing low-cost and highly reliable visual algorithms. We offer automated equipment integrators unmanned and fully automatic sorting vision solutions, single-piece separation and packaging/tallying vision solutions, intelligent grayscale meters for error-free sorting and multi-piece detection, read-free OCR code complement solutions, and customized logistics warehouse solutions. We are deeply engaged in the field of smart logistics, continuously promoting technological innovation, and continuously optimizing and iterating products to create a smart logistics system with stronger intelligence, data analysis capabilities, and scenario adaptability. We provide efficient, stable, and intelligent solutions to help the logistics industry enter a new era of fully automated and intelligent development.